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Preactor
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connected directly with product line
OPUS (Operation
Progress
Automatic Update System)
★☆Installed OPUS
to a Japanese company in Johor on March 2008☆★
※By goodwill of the introduction company, it is
possible to observe this system.
Please refer to a
footline for the details.
With Preactor, we have realized
accurate scheduling corresponding to the production
environment till now.
Furthermore, we enable update /
change of the schedule flexibly by feeding back the work
progress status information from each production process to
Preactor scheduling system and send precise work instructions
in real time to each production process.
【Good point】
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An introduction setup is possible in a short term.
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An introduction cost is held down
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Various demands are realized by customization.
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The complicated operation is not demanded to a shopfloor
operator.
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The progress is confirmed in real time, and the work change
is ordered quickly.
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It confirms work
progress status for 24 hours.
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Work
instructions on screen are displayed at every product line and
machine
【System constitution】
Update of operation progress status and scheduling are
made by two systems.
Even if scheduling system stops because each works
independently, the work status update system with barcode scanner is still
operating.
１）Preactor Scheduling
System
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Input of production orders
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Generate a production schedule
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Export a work schedule list to
each production line or production machine
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Import of a work progress data
file
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Elimination of completed
production orders
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Update of a production schedule
Preactor's screen
２）Operation
Progress Update System
● Reading production order
number, lot number and production resource name with a barcode scanner
- Confirmation
of a reading data error presence
● Setting of a job status
- Work start
- Work
completion
● Good or bad judgment of
the work status order
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Completion confirmation of the pre-process work
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Start confirmation of the process work
● Writing a work status into
the job database
● writing a work status in a
work progress data file
Update System Screen
【Case study】
（refer to chart below）
Production process：
（2 shifts, 24 hours operation）
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Two kinds of materials are
operated into each production machine in parallel
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Put on the shelf after completion
of the first process.
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According to work instructions,
work order is allotted to each product line, and the second process begins.
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According to work instructions, a
different product operates in the coexisting situation in the third process.
Barcode scan ：
(2 shifts, 24 hours operation）
- Installed in both production
machines
- Work completion
- Installed in each production
lines
- Work start (Automatic
confirmation of the first process completion)
- Installed in a production
machine
- Work completion (Automatic
confirmation of the second process completion)
Work instructions：
(2 shifts, 24 hours
operation）
- Display of a production order
list by sorting of start time on screen of M1
- Display of production order list
by the order of minimizing preparation time on screen of M2
- Display of a production order
list by sorting of start time on screen of each production line
- Each product line have a backup
product line, and work is turned round to the backup product line when a certain
product line stop happens.
- Display production order list
starting in the second process by sorting start time on screen of the production
machine.
Production Schedule：
(1 shift, 10 hours operation)
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Input of daily production orders
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Generation of a daily production
schedule
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Generation of a schedule data and
export of it to the job database
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Import of a work progress status
data
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Elimination of completed work
processes
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Revision of a daily product
schedule
repetition from 3. to 6.
Observation of the system：
By goodwill of the introduction company, it is
possible to observe this system.
Because it is necessary for the introduction
company to give the
prior consent to you when you want to visit, please contact us with
the E-mail or the mobile telephone.
Contact
Joe Harukawa, CROSSNET SDN. BHD.
Mobile Phone 012-3033755
E-mail harukawa@crossnet.com.my
In addition, in the case of a person in
the same profession, please approve that it may be declined to
visit.
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